Dual Plate Check Valve

Description

Dual Plate Check Valve - MNC Industrial Valves

DUAL PLATE CHECK VALVE

Wafer / Lug / Double Flanged | Class 150 / 300 / 600 | DN 50 – 600

MNC Industrial Valves is a reliable Dual Plate Check Valve Manufacturer in India, supplying high-performance non-return valves designed for fast closing, low pressure drop, and compact installation in industrial pipeline systems.

Dual Plate Check Valves, also known as Double Door Check Valves, are widely used in oil & gas pipelines, petrochemical plants, power generation facilities, water systems, and chemical processing industries where reliable backflow prevention and minimal pressure loss are required.

The dual plate design uses two spring-loaded semicircular discs mounted on a central hinge pin, allowing quick response to flow reversal and reducing the risk of water hammer.

MANUFACTURING STANDARDS

Design Standard API 594
Face to Face Dimension API 594 / ASME B16.10
Flanged End Standard ASME B16.5
Inspection & Testing API 598
Valve Marking MSS SP-25

PRODUCT OVERVIEW

  • Valve Type: Dual Plate Check Valve
  • Function: Non Return / Backflow Prevention
  • Disc Type: Spring Loaded Dual Plates
  • Operation: Automatic
  • Installation: Horizontal or Vertical (Upward Flow)

Dual plate check valves are designed for high efficiency and fast closure, minimizing reverse flow in pipeline systems.

SIZE RANGE

Standard Manufacturing Range: DN 50 mm to DN 600 mm

PRESSURE CLASS

Available Pressure Ratings: Class 150, Class 300, Class 600

Pressure-temperature ratings as per ASME B16.34.

END CONNECTION OPTIONS

Wafer Type, Lug Type, Double Flanged. These options allow installation between ASME B16.5 flanges.

TEMPERATURE RANGE

Typical operating temperature range: –29Β°C to +425Β°C. Actual limits depend on seat material and body material.

MATERIAL OF CONSTRUCTION (MOC)

Component Material Options
Body ASTM A216 WCB, CF8 (SS304), CF8M (SS316)
Disc SS304, SS316
Seat Metal Seat, Optional soft seat
Spring Inconel, SS304 / SS316
Hinge Pin SS410 / SS420

DESIGN FEATURES

  • Compact wafer design
  • Lightweight construction
  • Spring assisted closing mechanism
  • Dual plate disc system
  • Low pressure drop
  • Fast closing action
  • Reduced water hammer effect
  • Suitable for horizontal and vertical installation
  • Maintenance friendly design

WORKING PRINCIPLE

Dual Plate Check Valves operate using spring-loaded discs.

During forward flow: Fluid pressure pushes the two plates open.

During reverse flow: The spring mechanism closes the plates quickly, preventing reverse flow and reducing water hammer.

INDUSTRIES

  • Oil & Gas Industry
  • Petrochemical Plants
  • Refineries
  • Power Generation Plants
  • Water Treatment Plants
  • Chemical Processing Plants
  • Steel Industry
  • Cement Plants
  • Marine Industry
  • Pulp & Paper Industry

APPLICATIONS

  • Pump discharge pipelines
  • Cooling water systems
  • Hydrocarbon transfer lines
  • Chemical process pipelines
  • Steam pipelines
  • Water distribution systems
  • Utility pipelines

TESTING

All valves are tested according to API 598. Testing procedures include: Hydrostatic shell testing, Seat leakage testing, Functional operation testing.

ADVANTAGES OF DUAL PLATE CHECK VALVES

  • Compact design
  • Lower weight compared to swing check valves
  • Fast closing response
  • Reduced water hammer risk
  • Low pressure drop
  • Suitable for high flow systems
  • Easy installation between flanges

INSTALLATION GUIDELINES

  • Install between flanges with proper alignment
  • Ensure correct flow direction marking
  • Avoid pipeline vibration
  • Use correct flange bolting torque
  • Install upstream of sensitive equipment

Frequently Asked Questions

1. What is the primary advantage of a dual plate check valve? +
The dual plate design allows fast closure and reduced water hammer compared to swing check valves.
2. What is the difference between API 594 and API 6D check valves? +
API 594 covers compact wafer and dual plate check valves, while API 6D covers pipeline valves including large swing check valves.
3. Why are dual plate check valves preferred in high velocity pipelines? +
Because their short stroke and spring-assisted closure reduce reverse flow velocity.
4. What is the typical cracking pressure of a dual plate check valve? +
Cracking pressure is generally very low, typically around 0.05 to 0.2 bar.
5. What causes water hammer in check valves? +
Water hammer occurs when flow reverses suddenly and the valve disc closes rapidly, generating pressure surges.
6. How do dual plate valves reduce water hammer? +
The spring assisted mechanism closes the valve quickly, minimizing reverse flow velocity.
7. What are the common seat types used? +
Dual plate valves typically use metal seats, but soft seats may be provided for special services.
8. What industries prefer dual plate check valves? +
Industries with high flow pipelines and space constraints, such as oil & gas and power plants.
9. Can dual plate check valves be installed vertically? +
Yes, provided flow direction is upward.
10. What is the difference between wafer and lug type valves? +
Wafer valves are clamped between flanges, while lug valves have threaded inserts allowing independent flange bolting.
11. What material is commonly used for springs? +
Springs are typically made from Inconel or stainless steel to withstand corrosion and fatigue.
12. Why are dual plate valves lighter than swing check valves? +
Because they use compact internal components instead of large swinging discs.
13. What maintenance is required? +
Minimal maintenance is required, mainly periodic inspection.
14. How is valve sizing determined? +
Sizing is based on pipeline diameter, flow velocity, and pressure rating.
15. What pressure classes are available? +
Common pressure ratings include Class 150, 300, and 600.
16. Can dual plate valves be used in steam service? +
Yes, if appropriate materials and seat design are selected.
17. What happens if debris enters the valve? +
Debris may prevent full closure, causing leakage.
18. What inspection standards apply? +
Inspection is conducted according to API 598 and project QAP requirements.
19. Can dual plate check valves be used in offshore applications? +
Yes, they are widely used in offshore pipeline systems.
20. Why are dual plate valves suitable for large pipelines? +
Because they offer low pressure drop, compact size, and fast closing characteristics.

ENQUIRY DETAILS REQUIRED

Please provide the following details for proper valve selection:

  • Pipeline Size (DN / Inch)
  • Pressure Class
  • Body Material
  • Process Media
  • Operating Temperature
  • End Connection Type
  • Quantity
  • Application Details

Our engineering team will assist in selecting the correct Dual Plate Check Valve.