Disc Check Valve

Description

Disc Check Valve

DISC CHECK VALVE

Industrial Non-Return Disc Check Valves | Wafer / Flanged | PN16 / PN40 | DN 15 – 300

MNC Industrial Valves is a reliable Disc Check Valve Manufacturer in India, manufacturing compact non-return valves designed for automatic backflow prevention in industrial pipeline systems.

Disc check valves use a spring-loaded disc mechanism which allows forward flow and automatically closes when flow reverses, protecting pumps and pipeline equipment.

These valves are widely used in water treatment plants, chemical plants, utilities, process industries, HVAC systems, and industrial fluid pipelines where compact installation and fast closing response are required.

MNC Disc Check Valves are engineered for quick response, reduced water hammer, low pressure drop, and reliable sealing performance.

MANUFACTURING STANDARDS

Design Standard EN 12516 / ASME B16.34
Face to Face Dimension Manufacturer Standard
Flange Standard EN 1092-1 / ASME B16.5
Inspection & Testing API 598
Valve Marking MSS SP-25

PRODUCT OVERVIEW

  • Valve Type: Disc Check Valve
  • Function: Non-Return / Backflow Prevention
  • Disc Type: Spring Loaded Disc
  • Operation: Automatic
  • Installation: Horizontal or Vertical (Upward Flow)

Disc check valves are designed for fast closure and compact pipeline installation.

SIZE RANGE

Manufacturing Range: DN 15 mm to DN 300 mm

PRESSURE RATING

Available Pressure Ratings: PN16, PN40

Pressure-temperature ratings depend on body material and sealing design.

END CONNECTION

Wafer Type
Flanged Type

Wafer valves are installed between pipeline flanges.

TEMPERATURE RANGE

Typical operating range: -20°C to +200°C

Actual temperature limits depend on seat material.

MATERIAL OF CONSTRUCTION (MOC)

Component Material Options
Body ASTM A216 WCB, CF8 (SS304), CF8M (SS316)
Disc SS304, SS316
Seat Metal Seat, Optional PTFE seat
Spring SS304 / SS316, Optional Inconel
Retainer SS410 / SS420

DESIGN FEATURES

  • Compact wafer design
  • Spring assisted closing mechanism
  • Fast response disc closure
  • Low pressure drop
  • Reduced water hammer effect
  • Lightweight construction
  • Reliable sealing performance
  • Suitable for compact pipeline systems
  • Minimal maintenance requirement

WORKING PRINCIPLE

Disc check valves operate using fluid pressure and spring force.

During forward flow: Fluid pressure pushes the disc open.

During reverse flow: The spring pushes the disc closed immediately.

This prevents reverse flow and protects pumps and pipeline equipment.

INDUSTRIES & APPLICATIONS

Disc Check Valves are commonly used in:

  • Water Treatment / Chemical Processing
  • Industrial Utilities / Power Plants
  • HVAC & Cooling Water Systems
  • Steel & Cement Plants
  • Pharmaceutical / Food Processing

Typical Applications:

  • Pump discharge pipelines
  • Utility & Process water pipelines
  • Chemical & Fluid pipelines
  • Compressed air systems

TESTING & QUALITY

All valves are tested according to API 598. Procedures include:

  • Hydrostatic shell testing
  • Seat leakage testing
  • Visual inspection

ADVANTAGES OF DISC CHECK VALVES

Compact design, Low installation space, Fast closing action, Reduced water hammer risk, Low pressure drop, Lightweight construction, Reliable automatic operation, Suitable for small and medium pipelines.

INSTALLATION GUIDELINES

  • Install between pipeline flanges with proper alignment
  • Ensure correct flow direction marking
  • Avoid installation in vertical downward flow
  • Ensure debris-free pipeline before installation
  • Provide adequate pipeline support

Frequently Asked Questions

1. What is a Disc Check Valve? +
A disc check valve is a spring-loaded non-return valve used to prevent reverse flow in pipeline systems.
2. What is the difference between disc check and swing check valves? +
Disc check valves use spring assisted closure, while swing check valves rely on gravity and reverse flow.
3. What is the typical cracking pressure of a disc check valve? +
Cracking pressure usually ranges between 0.05 to 0.3 bar depending on spring design.
4. Why are disc check valves preferred in compact piping systems? +
Because they have short face-to-face dimensions and lightweight construction.
5. What causes water hammer in pipelines? +
Water hammer occurs when reverse flow closes the valve rapidly and generates pressure surge.
6. How do disc check valves reduce water hammer? +
The spring assisted disc closure minimizes reverse flow velocity.
7. What materials are commonly used? +
Common materials include WCB carbon steel, SS304, and SS316 stainless steel.
8. What pressure ratings are available? +
Disc check valves are typically available in PN16 and PN40 pressure ratings.
9. What is the maximum size available? +
Standard manufacturing range is DN 15 to DN 300 mm.
10. What industries commonly use disc check valves? +
Water treatment, chemical processing, power plants, HVAC systems, and utilities.
11. Can disc check valves be installed vertically? +
Yes, when flow direction is upward.
12. What is the advantage of wafer type check valves? +
Wafer type valves provide compact installation and lower weight.
13. What is the typical pressure drop across disc check valves? +
Pressure drop is generally very low due to streamlined disc design.
14. What is the function of the internal spring? +
The spring provides fast disc closure and improved sealing performance.
15. What happens if debris enters the valve? +
Debris can prevent proper disc seating and cause leakage.
16. What inspection standards apply? +
Inspection is typically conducted according to API 598.
17. Can disc check valves be used for steam service? +
Yes, if appropriate materials and seat design are selected.
18. What factors influence valve life? +
Valve life depends on flow velocity, pressure, media characteristics, and maintenance practices.
19. How is correct valve size selected? +
Valve size should match pipeline diameter and required flow capacity.
20. Why are disc check valves suitable for pump discharge lines? +
Because fast closing response prevents reverse flow and protects pumps.

ENQUIRY DETAILS REQUIRED

Please provide the following details for proper valve selection:

  • Pipeline Size (DN / Inch)
  • Pressure Rating (PN16 / PN40)
  • Body Material
  • Process Media
  • Operating Temperature
  • End Connection Type
  • Quantity
  • Application Details

Our engineering team will assist in selecting the correct Disc Check Valve.